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Plastics

The Recycling of Thermoset Materials into Thermoplastic Composites

Thermoset process scrap costs companies millions of dollars annually. Specific thermoplastics could benefit from the addition of recycled thermoset material. The incorporation of thermoset regrind into thermoplastic material would provide a viable alternative for the thermoset scrap that is currently sent to the landfills.

When a thermoset part has been cross-linked, that material either has to be used in the application it was intended for, or thrown out. In process scrap, generally shear sand/saw grindings and other waste, is shipped to the landfill for disposal. The lack of recycling in the thermoset industry results in higher final prices for the consumer. Developing a practical method to recycle thermoset materials would create a commercially feasible composite material. The addition of the regrind would reduce the requirement for expensive virgin material, decreasing the composite material’s price. This would provide the thermoset and thermoplastic industries with substantial savings.

Thermoset regrind, from Haysite Re-Inforced plastics, polypropylene co-polymer from ExxonMobil, a


Dow Corning's Silane Q1-6106 is a high viscosity liquid, and compares best to a waxy gel. The addition of the silane provide significant wetting between the materials, which causes clumping. Multiple, less expensive materials can reproduce the wetting characteristic of the silane, however, the molecular bonding benefits are not duplicable with these other materials.



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Mixing Originally, Haysite's EMD, D-256 Izod, Notched Izod, Discussion Improvements, Theory Background, Molding Machine, Actions Performing, Abstract Thermoset, Silane Q1-6106, virgin polypropylene, composite material, injection molding, thermoset regrind, erie behrend college, penn erie, behrend college, 20% 30%, thermoset scrap, erie behrend, calcium carbonate, penn erie behrend, der wal forces, rate 508 mm/min, van der wal,
Approximate Word count = 1757
Approximate Pages = 7 (250 words per page double spaced)


  

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